Smart Production Line Monitoring

Digitization of production line and production inventory using real-time production line data and production inventory data visualization, real-time notification, tracking of the production process, and using a first in first out (FIFO) system for production process priority.

In/out scanning of model/product :

• QR code scanning for each individual product/model.
• Scanning of product/model while moving in/out from production inventory location.
• Product/model QR generation.

Centralized dashboard and database :

• Log-in credentials for different users.
• Hierarchy and department-wise reading and writing permission.
• If the actual existing production inventory stock of a specific product/model is less than the target value or threshold value at production storage stock, then a production request will open and will be sent to the production line for production of that specific model to fulfill the product/model requirement.
• Digital production orders placed will be shown as a pop-up at the production line in the production area to the specific user.
• Order placing for the specific model/product.
• Customizable lot size selection.
• Digital chute formation and reflection at the production line (priority-wise).

• Digital chute request will travel with the requested model/product from step one (start of manufacturing) till the final last step (completion of manufacturing).
• The request will travel through all the steps with the required model/product so that the specific user can track the process, also another user can work on the manufacturing process of the model/product.
• After the completion of the manufacturing of the requested product/model the manufacturing will be turned down and shown as completed and the final product/model will be then sent to the product inventory and the database of inventory will be updated accordingly.
• The model/product will be scanned and updated in the inventory database.
• The sequence of lot selection for production will be done using a first in first out (FIFO) system.
• Production process of each lot will be updated, and the data can be visualized.
• After completion of manufacturing of a specific lot, the request of that lot will be removed or deleted from the system.
• The products/models can be locked if required to stop sending the request of production of that specific product/model by mistake also. These models/products are not required and the production of the same is not required so there is a provision to lock that model/product so that the request for manufacturing does not move forward.
• The updating in the manufacturing can be done by inserting the set password and then after entering the password the process can be updated. Also, models and lot selection for manufacturing will be password protected.